Maintenance schedules for various equipments of EHV Substation are given
below:
A.
TRANSFORMERS AND REACTORS
(i)
Without Shut Down Activities
1 |
Checking of bushing oil level |
M |
2 |
Checking of oil level
in conservator |
M |
3 |
Checking of oil level in OLTC
conservator |
M |
4 |
Checking of leaks |
M |
5 |
Checking condition of silica gel in breather |
M |
6 |
Checking condition of silica get in breather |
M |
7 |
Checking of oil level
in oil seal of breather |
M |
8 |
Testing of oil for DGA and other oil parameters |
HY |
9 |
Vibration measurements (for
Shunt Reactors only) |
2Y |
(ii)
Shut Down Activities
1 |
BDV, ppm of OlTC Diverter Switch compartment oil (Less frequently if operations are not more |
Y |
2 |
External cleaning of radiators |
Y |
3 |
Cleaning of all bushing
(if required ) |
Y |
4 |
Checking of auto starting of cooler
pumps and fans |
Y |
5 |
Marshalling boxes of transformer/reactor and OLTC (i) Cleaning of marshalling boxes
of transformer/reactor and OLTC (ii) Tightening of terminations (iii) Checking of contactors, space
heaters, illumination, etc. |
Y Y Y Y |
6 |
Maintenance of OLTC driving mechanism |
Y |
7 |
Checking of all remote indications (WTI and Tap position indicator) and top up oil in pockets, if required |
Y |
8 |
Electrical checking/testing of pressure relief device, Buchholz realy, OLTC surge relay/checking of alarm/trip and checking /replacement of the gaskets of the terminal box |
Y |
9 |
Checking/testing of Buchholz relay by oil draining |
Y |
10 |
Frequency response analysis |
SOS |
11 |
Tan measurement for bushings |
Y |
12 |
Recovery voltage measurement |
SOS |
13 |
IR measurement of winding
(Polarization Index and D.A.Ratio) |
2Y |
14 |
Tan measurement of Windings |
2Y |
15 |
Checking and cleaning of diverter contacts |
2Y |
16 |
Checking and calibration of OTI, WTI |
2Y |
17 |
Measurement of windings resistance at all tap positions |
4Y |
18 |
Filtration/degassing of main tank oil |
SOS |
19 |
Testing of bushing
CTs |
SOS |
20 |
Filtration/replacement of oil
of OLTC |
SOS |
21 |
Measurement of windings ratio |
SOS |
22 |
Checking of earthing connections |
Y |
M-monthly, QY-quarterly, Y-yearly, 2Y-once in 2years,
3Y-one in three years, 4Y- one
in 4
years, SOS-as and when required.
Note
·
Insulation resistance measurement, tan δ of winding/busing, winding resistance at all
taps to be carried out once before expiry
of warranty and then to be continued
as per schedule.
·
Vibration measurement for reactor to be carried out
initially after 3 months and 6 months after commissioning and then to be continued as per schedule.
B.
CIRCUIT BREAKERS
(i)
Breaker Operation Checks
1 |
CB operating timings
(Main, PIR, Aux.) |
Y |
2 |
Static contact resistance measurement |
2Y |
3 |
Dynamic contact resistance (DCRM), contact travel, contact speed, contact wipe, arcing contact length |
2Y |
4 |
Checking of pole
discrepancy relay |
Y |
5 |
Functional checks, duty cycle operation including rapid re-closing (O-o.3s-CO) |
Y |
6 |
Checking of all operation lock=outs including SF6 density monitor |
Y |
7 |
Checking of all interlocks |
Y |
8 |
Checking of pressure settings |
Y |
9 |
Cleaning of breaker interrupter, support insulators and grading capacitors |
Y |
(ii)
Measurement/Testing
1 |
Checking of close/trip
coil currents |
Y |
2 |
Checking of healthiness of operation counter |
Y |
3 |
Capacitance and tan
δ measurement of grading capacitors |
4Y |
(iii)
Control cabinet
1 |
Checking of tightness of all cable
terminations in MB |
Y |
2 |
Checking of door
sealing gaskets and replacement, if necessary |
Y |
3 |
Repainting of metallic surfaces |
SOS |
4 |
Checking of space
heater (before monsoon) |
Y |
(iv)
SF6 Circuit Breakers
1 |
Checking of oil leaks from grading capacitors |
M |
2 |
SF6 gas leakage
test |
SOS |
3 |
Dew point measurement of SF6 gas |
3Y |
4 |
Checking tightness of foundation bolts |
Y |
(v)
Air Blast Circuit Breakers
1 |
Checking of oil leak from grading capacitors |
M |
2 |
Checking ofair compressor for oil level,
oil quality, air filter, V-belt
tension |
QY |
3 |
Maintenance of air
dryers |
HY |
4 |
Functional checking of auto starting of air compressors and dryers |
Y |
5 |
Checking of air pressure drop during duty cycle
operation |
Y |
6 |
Dew point measurement of operating air at the
outlet of air
dryer |
Y |
7 |
Checking of tightness of foundation bolts |
Y |
8 |
Air (pressure0 leakage check) |
SOS |
9 |
Overhauling of compressors |
SOS |
(vi)
Minimum Oil Circuit
Breakers
1 |
Checking of oil leak from grading
capacitors |
M |
2 |
Checking for oil
leakage/oil level and N2 pressure (if applicable) |
M |
3 |
Testing of oil for
BDV |
After 15 fault trips or yearly |
4 |
Maintenance of breather and change of silica get |
SOS |
(vii)
Vacuum Circuit Breakers
1 |
Cleaning of control cubicle and checking for loose connections |
QY |
|||||
2 |
Checking of ON/OFF indicators, spring charge indicator and checking manual and electrical operation |
HY |
|||||
3 |
Checking vacuum of interrupter by disengaging with operating mechanism |
application |
of |
high |
voltage |
by |
Y |
4 |
Checking erosion
of contacts by erosion mark on operating rod or measurement of gap specified n closed position of contacts (wherever provide) |
Y |
|||||
5 |
Checking tightness of foundation bolts |
Y |
|||||
6 |
Replacement of vacuum
interrupter |
SOS |
|||||
(viii)
Hydraulic Operating Mechanism
1 |
Checking of oil level and replenishment/topping up, if
necessary |
M |
2 |
Checking of oil leaks |
M |
3 |
Checking of oil pressure drop during duty cycle operation check |
Y |
4 |
Checking of auto-starting/stopping of oil pump, pressure
switch settings,etc. |
Y |
5 |
Checking of healthiness of accumulator by checking the pre-charging pressure when building up pressure from zero |
Y |
6 |
Checking of operation of safety value |
Y |
(ix)
Pneumatic Operating Mechanism
1 |
Checking of air
compressor for oil level,
oil quality, air filter, V-belt tension |
QY |
2 |
Maintenance of air dryer, if provided |
HY |
3 |
Functional checking of auto-starting of air
compressors and dryers |
Y |
4 |
Checking of air pressure drop
during duty cycle
operation |
Y |
5 |
Overhauling of compressors |
SOS |
(x)
Spring Operated
Mechanism
1 |
Oil leakages from
close and open
dashpots, replace the same if leakage observed |
Y |
2 |
Greasing/lubrication of gears
and various latches in the operating mechanism |
Y |
3 |
Checking of play
of gaps in catch gears |
Y |
4 |
Maintenance of spring
charging motors, cleaning of carbon brushes
and contactors |
Y |
5 |
Replacement of oil in dashpot |
SOS |
C.
CURRENT TRANSFORMERS
1 |
Checking of bellow
expansion |
M |
2 |
Visual inspection of CT for oil
leakage and crack in insulator, etc. |
M |
3 |
Thermovision scanning of CT |
Y |
4 |
Checking of oil leakage in terminal box |
Y |
5 |
Checking of primary
connection strips, if provided externally |
Y |
6 |
N2 pressure checking |
2Y |
7 |
Measurement of Tan δ
and capacitance |
2Y* |
8 |
I R measurement (DAR) |
2Y |
9 |
Checking of primary
connection strips, if provided internally |
SOS |
10 |
Measurement of CT secondary resistance |
SOS |
11 |
Magnetization characteristics |
SOS |
12 |
CT ratio test |
SOS |
13 |
DGA and testing of other parameters of oil |
SOS |
14 |
Checking of burden on the
secondary winding |
SOS |
* To be repeated before
one year from commissioning and then a per schedule
(i) Marshalling Box
1 |
Checking of oil leakage in terminal box |
M |
2 |
Checking of healthiness of gaskets |
Y |
3 |
Checking of space
heater and illumination |
Y |
4 |
Checking the tightness of all connections including earthing
of PF terminal |
Y |
5 |
Cleaning of marshalling box and junction
box |
Y |
D.
POTENTIAL TRANSFORMERS/CAPACITANCE VOLTAGE TRANSFORMERS/COUPLING
CAPACITORS
1 |
Checking of oil leaks |
M |
2 |
Measurement of voltage
at Control room
panel |
HY |
3 |
Visual checking of earthing HF point (in case it is not being used for PLCC) |
Y |
4 |
Checking for any breakage or cracks in cementing joint |
Y |
5 |
Cleaning of CVT capacitor stacks and
tightness of terminal connections |
Y |
6 |
Theromovision Scanning of Capacitor stacks |
Y |
7 |
Capacitance and Tan δ measurement |
3Y* |
8 |
Testing of EMU tank oil
for BDV (if oil found discolored) |
SOS |
9 |
Checking for rust and painting |
|
* To be repeated before 1 year from commissioning and then as per
schedule. This test is not possible to be conducted at site if isolation of neutral
of intermediate PT is not possible at site.
E.
DISCONNECTORS/ISOLATORS AND EARTH SWITCHES
(i)
Main Contacts
1 |
Cleaning and lubrication of main contacts, pins and bearings |
Y |
2 |
Checking of tightness of bolts, nuts
and pins, etc. |
Y |
3 |
Cleaning of support
insulators and checking of insulator cracks,
if any |
Y |
4 |
Checking of interlocks |
Y |
5 |
Checking of earth
connection of structure |
Y |
6 |
Operation check of isolators |
Y |
7 |
Checking of alignment |
2Y |
8 |
Main contact resistance measurement |
2Y |
(ii)
Operating Mchanism
1 |
Checking and lubrication of linkages including transmission gears |
Y |
2 |
Checking and tightening of stopper bolts |
Y |
3 |
Cleaning of auxiliary switch contacts and greasing with
silicon grease |
Y |
4 |
Lubrication of operating mechanism hinges, lock joints on levers, Bearings |
Y |
5 |
Checking of all
mounting bolts for tightness |
Y |
6 |
Checking of healthiness of door gaskets |
Y |
7 |
Checking of earth
connection of MOM box |
Y |
8 |
Checking of tightness of electrical connections |
Y |
9 |
Checking of space
heaters and illumination |
Y |
(iii)
Earth Switch
1 |
Checking and alignment of earthing blades |
Y |
2 |
Cleaning of contacts and lubrication |
Y |
3 |
Operation of earthing switch |
Y |
4 |
Checking of aluminum/copper flexible connectors |
Y |
5 |
Checking of earth connections of earth switch, structure and MOM box |
Y |
6 |
Checking of tightness of bolts, nuts and pins etc. and lubrication of pins and bearings |
Y |
7 |
Contact resistance measurement |
2Y |
F.
SURGE ARRESTERS
1 |
Checking of leakage
current (Third harmonic
resistive current) |
Y |
2 |
Testing of counters and leakage current meters |
Y |
3 |
Cleaning of insulator |
Y |
4 |
Checking of earth connections between surge arrester, surge monitor and earth |
Y |
5 |
Measurement of capacitance and Tan δ and IR
of each stack |
SOS |
G.
BUS-BAR, JUMPERS, CONNECTORS, CLAMPS, SWITCHYARD ILLUMINATION, ETC.
1 |
Measurement of station earth resistance |
Y |
2 |
Cleaning of insulators |
Y |
3 |
Checking of insulators for cracks |
Y |
4 |
Thermovision scanning of all conductor joints, terminal connectors/clamps |
Y |
5 |
Checking of earthing connection of all structures |
Y |
5 |
Removal of hot spots |
SOS |
6 |
De-weeding of switchyard |
SOS |
7 |
Repainting, rust removal of all structures, equipments, etc. |
SOS |
8 |
Checking of switchyard lighting |
SOS |
H.
CAPACITORS
1 |
Checking of leakage of oil |
M |
2 |
Unbalance in capacitors by checking open
delta voltage |
M |
3 |
Physical checks, Tightness |
Y |
4 |
IR value |
Y |
5 |
Leakage current measurement |
Y |
6 |
Cleaning of insulators/bushings and tightening of connections |
Y |
7 |
Capacitance measurement of capacitor cells |
Y |
8 |
Checking of Protection relays for adopted setting |
Y |
9 |
Checking tightness of earth connection and foundation bolts |
Y |
I WAVE TRAPS
1 |
Tightness and cleanliness |
Y |
2 |
General inspection/cleaning of tuning unit |
Y |
3 |
Thermovision scanning of joints |
Y |
4 |
Cleaning of post insulators (if provided) |
Y |
5 |
Repair of bird
guard |
SOS |
J.
PROTECTION SYSTEMS
1 |
Testing of Dr/EL
with time synchronization and unit |
M |
2 |
Calibration of tariff
energy meters |
- |
3 |
Checking of voltage
(in service) for relays |
Y |
4 |
Checking of DC logic circuits for trip and annunciations including timers by simulation |
Y |
5 |
Calibration of panel meters ( Indicating/recording instruments along with the transducers) |
SOS |
1 |
Reach check for all 4/5 Zones* |
Y |
2 |
Times measurement |
Y |
3 |
Power swing blocking check |
Y |
4 |
Switch on the fault (SOTF)
check |
Y |
5 |
Level detectors of pps. |
Y |
6 |
Fuse failure check |
Y |
7 |
Polarization check |
Y |
8 |
Negative phase sequence (NPS) detector check |
Y |
9 |
VT fuse failure check |
Y |
* Includes Z1,Z2,Z3
and Z3 (reverse) or z 4 z 5 (reverse)
Notes
·
The above schedule for Distance
relay is generic in nature and the manufacturer's maintenance instruction to be referred for any particular make of relay testing.
·
As there are a number of different
unit protections, the manufacturer's maintenance instruction to be referred for maintenance
·
Whenever relays are tested on-line,
proper isolation of the relay under test to be ensured
·
The other protection to be healthy
and in service before taking andy protection
for on-line testing
(ii)
Common Tests For Distance And Unit
Protections
1 |
Trip contacts check |
Y |
2 |
Annunciation check |
Y |
3 |
Check for carrier send |
Y |
4 |
Auxiliary relays
healthiness |
Y |
5 |
Over voltage relays |
Y |
6 |
Local breaker back-up |
Y |
7 |
STUB protection check |
Y |
8 |
Fault locator initiation check |
Y |
9 |
DR. EL initiation check |
Y |
10 |
Auto recluse check |
Y |
11 |
DC logic |
Y |
12 |
Reactor back up impedance |
Y |
13 |
Carrier send for remote trip |
Y |
14 |
Auxiliary relays (Buchholz, PRD, etc) |
Y |
15 |
Reactor differential protection |
Y |
16 |
REF protection |
Y |
17 |
DC logic |
Y |
18 |
Over fluxing relay |
Y |
19 |
Over load |
Y |
20 |
Directional over current |
Y |
21 |
LBB |
Y |
22 |
Auxiliary relays (Buchholz, PRV, etc.) |
Y |
23 |
Fuse failure check |
Y |
24 |
Transformer differential protn. |
Y |
25 |
Restricted earth fault |
Y |
(iii)
Bus Bar Protection
1 |
Primary injection test |
SOS |
2 |
Protection stability and sensitivity checks |
SOS |
3 |
Relay and DC logic check |
Y |
(To be done whenever the protection AC circuits are disturbed like addition of new feeder)
(iv)
Differential Relays
1 |
Pick up current
at the fixed/selected setting |
Y |
2 |
Operation of high set element/instantaneous unit at the fixed/selected setting |
Y |
3 |
Operation of the
relay at the
selected restraint bias
setting. |
Y |
4 |
Checking of 2nd harmonic current
restraint feature |
Y |
5 |
Operation of alarm
and trip contacts. |
Y |
6 |
Through current stability checks on the existing load. |
Y |
(v)
Under Voltage Relay
1 |
Starting and pick
up of the relay as per
plug setting |
Y |
2 |
Relay operating time as per relay characteristic |
Y |
3 |
Operation of alarm
and trip contacts |
Y |
4 |
Verification of input
voltage on relay
terminals |
Y |
(vi)
Over Voltage Relay
1 |
Starting and pick
up of the relay as per
plug setting |
Y |
2 |
Relay operating time as per relay characteristic |
Y |
3 |
Operation of high set element/instantaneous unit
at voltage setting, if applicable |
Y |
4 |
Operation of alarm
and trip contacts |
Y |
5 |
Verification of input
voltage on relay
terminals |
Y |
(vii)
Neutral Displacement Relay
1 |
Starting and pick
up of the relay as per
plug setting |
Y |
2 |
Relay operating time as per relay characteristic |
Y |
3 |
Operation of alarm
and trip contacts |
Y |
4 |
Verification of continuity of input circuit
(for RVT/NCT secondary circuit in case of capacitor banks, under shutdown). |
Y |
5 |
Verification of open delta voltage
input by by-passing PT secondary supply one phase at a time (in case
of 3 nos. single phase
PT's). |
Y |
(viii)
Over current And Earth Fault Relay
1 |
Starting and pick
up of the relay as per
plug setting |
Y |
2 |
Relay operating time
as per relay characteristic |
Y |
3 |
Operation of high set element/instantaneous unit at current setting, if applicable. |
Y |
4 |
Operation of alarm
and trip contacts |
Y |
5 |
Verification of input currents |
Y |
6 |
Verification of directional feature, if applicable. |
Y |
(ix)
Under Frequency Relay
1 |
Pick up value of the relay at its settings by slowly decreasing the frequency from 50 Hz |
Y |
2 |
Drop off value of the relay at its settings
by slowly increasing the frequency from pick up value |
Y |
3 |
Verification of df/dt
feature of the relay, if applicable |
Y |
4 |
Operation of alarm
and trip contacts |
Y |
5 |
Verification of input voltae on relay terminals |
Y |
(x)
Over Fluxing Relay
1 |
Operating of over flux alarm as per relay setting by varying the voltage and frequency one at a time |
Y |
2 |
Operating of over flux trip features as applicable for the following; (i) IDMT characteristic (ii) Instantaneous element (iii) Fixed time
setting |
Y |
3 |
Operation of alarm
and trip contacts |
Y |
4 |
Verification of input
voltage on relay
terminals |
Y |
(xi)
Local breaker
back up protection, restricted earth fault (REF) and other
instantaneous current operated
relays
1 |
Pick up value
of the relay
at the selected setting |
Y |
2 |
Operating time of the relay |
Y |
3 |
Operation of alarm
and trip contacts |
Y |
4 |
Verification of input
currents |
Y |
5 |
Through current stability checks on the existing load in case of REF/circulating current differential protection. |
Y |
(xii)
Fuse Failure Relays
1 |
(i)
Remove main fuse
of each phase
voltage input to the distance protection scheme
one by one in the relay panel (ii) Checking that
the "VT Fuse Fail
Alarm" is received. (iii) Checking that
the distance protection does not operate |
Y |
(xiii)
MAINTENANCE OF NUMERICAL RELAYS (IED)
All types of IEDs (Intelligent Electronic Devices) need not much routine maintenance after once properly
installed, formatted and configured as per our requirements. In PTCUL normally
there are ABB/SIEMENS/ALSTOM make IED/Numerical
relays installed. It is therefore suggested that while commissioning these relays outmost care should be taken so
that proper settings and binary inputs/binary
outputs are correctly
configured. Mostly REL/SIPROTEC/MICOM series relays are available, so their software
should always be available
with T&C wing.
However, the following problems may be encountered during operation of
these relays for which the corrective action to be taken as below :
Problem |
Corrective Action |
- Relay in service/Run indication not glowing |
Check the DC fuse of protection/ annunciation at relay.
Replace it & check DC at back
panels of relays. |
- If DC supply of IED is OK and
above problem persists. |
Call T&C engineer/service engineer for replacement of relay. |
- No display on the relay |
Call T&C engineer/service engineer for rectifying fault or replace the relay |
- Proper tripping/annunciation indicators not glowing or any mismatch |
Call T&C engineer for
checking binary inputs/outputs configurations with Laptop &
relay software for making corrections. |
- Relay
malfunctioning or giving
false trippings or no trippings |
Call T&C
engineer for checking the settings & time gradings from the relay front panel
and make suitable changes required if any. |
Note: For any other types of problems do not disturb the relays settings/formatting. Just call for T&C engineer
or manufacturers Service Engineer.
.
Important : T&C Engineers must obtain the relevant software
of the relays from
the manufacturer of the company
so that any change in relay setting,
formatting and configuration can be done at site with the help of
Laptop. Any change from the front panel of relays should be avoided.
K.
PLCC SYSTEM
1 |
Checking of Return
Loss |
Y |
2 |
Power supply measurements |
Y |
3 |
Transmitter checks |
Y |
4 |
Receiver checks |
Y |
5 |
Checks for Alarms |
Y |
6 |
Reflex Test |
Y |
7 |
LMU composite/Return loss |
Y |
L.
TELEPHONE EXCHANGE
1 |
Maintenance of EPAX
as per recommendations of the manufacturers |
SOS |
M.
AIR CONDITIONING PLANT
(i)
Compressors
1 |
Checking of belt tension.
Alignment safety guard |
M |
2 |
Leakage checks for refrigerants and oil |
M |
3 |
Check oil level,
top up if required |
M |
4 |
Checking of tightness of flywheel, bolted
joints, leakages of oil etc. |
QY |
5 |
Checking of oil pressure switch. LP.HP, cut-out switches, solenoid valve,thermostat, Humidstat, etc. |
Y |
(ii)
Condenser Unit
1 |
Checking for water
leaks |
M |
2 |
Operation of inlet/outlet value |
M |
3 |
Checking of water pressure-inlet/lutlet and cleaning of side plates |
HY |
4 |
De-scaling of cooling
water circuit |
SOS |
(iii)
Water Treatment Plant
1 |
Cleaning of soft water tank
and regenerationof chemicals |
M |
2 |
Checking operation of level
switch |
HY |
3 |
Checking water quality |
HY |
(iv)
Cooling Towers
1 |
Cleaning of sediment |
M |
2 |
Cleaning of nozzles
for clogging |
QY |
3 |
Flow switch performance checking |
QY |
(v)
Electrical Motors
1 |
Lubrication of moving
parts |
HY |
2 |
Terminal connection checking |
HY |
3 |
Overhauling |
SOS |
(vi)
LT Panels
1 |
Cleaning of bus bars, insulators, etc. |
Y |
2 |
Tightness of the connections |
Y |
(vii)
Air Handling Units
1 |
Cleaning of suction air filters |
QY |
2 |
Checking of all interlocks |
Y |
N.
BATTERIES AND DC DISTRIBUTION SYSTEM
1 |
Measurement of Specific gravity and voltage
of cell |
M |
2 |
Checking electrolyte level
and topping up with DM water, if required |
M |
3 |
Checking of Emergency DC lighting to control
Room |
M |
4 |
Checking of any earth
fault (If E/F relay not provided) |
QY |
5 |
Checking of electrical connections of charger panel and DCDB panels for tightness and cleanliness |
Y |
6 |
Checking of electrical connections for batteries and application of petroleum jelly on cell terminal, if required |
Y |
7 |
Checking control cards of charger and measurement of test point voltage values |
Y |
8 |
Battery impedance testing (Optional) |
Y |
9 |
Testing of DC E/F and under
voltage relays |
Y |
10 |
IR measurement of charger transformer |
Y |
11 |
Discharge test of battery
set |
3Y |
O.
FIRE PROTECTIONS SYSTEM
(i)
Compressor
1 |
Cleaning /replacement of air filter |
M |
2 |
Checking of compressor oil and replace, if necessary |
QY |
3 |
Maintenance and cleaning of compressor valves, gaskets, valve plates and replace, if necessary |
QY |
4 |
Operation check of low oil level switch |
QY |
5 |
Cleaning and checking for seating of the breather valve |
QY |
6 |
Cleaning of NRV/Hp tank |
Y |
7 |
General overhaul |
SOS |
(ii)
Fire Alarm System
1 |
Sequence test for annunciation in control room panel |
M |
2 |
Smoke test |
M |
3 |
Cleaning |
M |
4 |
Battery electrolyte level
checking |
M |
(iii)
Diesel Engine
1 |
Checking of auto starting of diesel engine |
M |
2 |
Check oil level,
top up if required |
M |
3 |
Checking/replacement of fuel oil/lube oil/air filter |
Y |
(iv)
Jockey Pump
1 |
Check leakage and lubrication |
M |
2 |
Pump Overhauling |
SOS |
(v)
V-Belt Drive
1 |
Checking of belt tightness |
QY |
(vi)
Strainers
1 |
Cleaning of oil strainer |
QY |
(vii)
Motors
1 |
Checking of terminal connection |
HY |
(viii)
Pumps
1 |
Checking of operation of hydrant pumps
sump pumps, jockey
pumps. |
M |
2 |
Adjustments of glands
for leakages and
tightening of nuts
and bolts |
HY |
3 |
Checking of alignment of pump set |
Y |
4 |
Replenishment of grease |
SOS |
5 |
Overhauling |
SOS |
(ix) Hydrant System
1 |
Checking of pressure
of the hydrant system at the remotest
end, auto-starting of pumps,
diesel engine, etc. |
Y |
(x)
Deluge System
1 |
Operations of deluge
system, check outlet
pressure, check alarm,
and check starting of diesel
/electrical pump. |
Y |
(i) Electrical Panels
1 |
Cleaning and tightening of terminals |
Y |
(xii)
General
1 |
Greasing of all valves |
HY |
2 |
Painting of pipes,
air lines, marshaling box |
SOS |
(xiii)
Fire Extinguishers
1 |
Re-filling of fire
extinguishers |
SOS |
P.
DIESEL GENERALTOR SET
(i)
Lubricating System
1 |
Check for oil
leaks |
M |
2 |
Replacement of oil filter after
recommended running hours |
Y/SOS |
(ii)
Cooling System
1 |
Check for radiator air blocking and coolant
level |
M |
2 |
Check for fan hub, drive
pulley and water
pump |
Y |
(iii)
Air Intake System
1 |
Check for air leaks |
M |
2 |
Cleaning of air filters |
HY |
3 |
Replacement of Air
cleaning element |
Y |
(iv)
Fuel System
1 |
Check for Governor linkages, fuel transfer pump,fuel line connections |
Y |
2 |
Drain Sediments from
fuel tank, change fuel filter
and clean fuel tank breather |
Y |
(v)
Main Generator
1 |
Check for air inlet restrictions |
M |
2 |
Checking for electrical connections for tightness |
HY |
3 |
Stator winding IR measurement |
Y |
4 |
Checking/cleaning of slip ring and its
brushes |
Y |
5 |
Testing of protection/control relays
and alarms |
Y |
(vi)
Exhaust
1 |
Check for air leaks
and exhaust restrictions |
Y |
2 |
Tight exhaust manifold and turbo charge
cap screw |
Y |
(vii)
General
1 |
Battery voltage and specific gravity measurement |
M |
Q.
LT SWITCHGEAR, LT TRANSFORMER, LT PANEL, ETC.
(i)
LT Panels
1 |
Cleaning of panels,
bus bar insulators, etc. |
Y |
2 |
Relays testing |
Y |
3 |
Tightness of all
electrical connections |
Y |
4 |
Checking of Indicating meters |
Y |
5 |
Check for change-over facility, if provided |
Y |
6 |
Check operation/Indications in Off-load condition of air CB |
Y |
7 |
Check spring charging of air CB |
Y |
(ii)
LT Switch Gears
1 |
Functional checking (Trip,close,etc.) of 33/11 kV CBs. |
Y |
2 |
Measurement of operating timings |
3Y |
3 |
Cleaning of insulators and tightness of terminal connections of CBs. CTs.PTs, Isolators, etc. |
Y |
4 |
Alignment checking of isolators |
Y |
(iii)
LT Transformers
1 |
Testing of oil BDV |
Y |
2 |
IR measurement |
Y |
3 |
Testing/checking of OTI, WTI and Buchholz (if provided) |
Y |
4 |
Checking of healthiness of pressure
relief diaphragm |
Y |
5 |
Checking healthiness of Buchholz relay |
Y |
6 |
Checking tightness of earthing connections |
Y |