Hands-On PLC Programming with RSLogix™ 500 and LogixPro®


The Hands-On PLC Programming with RSLogix™ 500 and LogixPro® course is a practical training program designed to teach the fundamentals of programming Allen-Bradley PLCs using the RSLogix 500 software and the LogixPro simulation tool. This course is ideal for individuals aiming to gain hands-on experience with PLC programming in an environment closely mimicking real-world applications.

Course Overview and Objectives

This course covers:

  1. Introduction to Allen-Bradley PLCs: Basics of PLCs and their role in industrial automation, with a focus on the Allen-Bradley SLC 500 and MicroLogix controllers commonly programmed using RSLogix 500.
  2. RSLogix 500 Programming Software: Instruction on using RSLogix 500, a software suite for programming Allen-Bradley’s SLC and MicroLogix PLCs. Participants learn to create, edit, and troubleshoot Ladder Logic programs.
  3. LogixPro® Simulation Tool: LogixPro is a simulator that mimics the functionality of RSLogix 500 and allows users to practice PLC programming without actual hardware. The software includes simulation exercises covering typical automation scenarios like conveyor systems, batch processes, and silo controls.
  4. Basic Programming Constructs: Introduction to essential programming instructions, including bit operations, timers, counters, and comparison functions.
  5. Advanced Programming Concepts: Exposure to more complex programming features such as sequencers, data handling, and advanced troubleshooting.
  6. Hands-On Exercises: A series of real-world simulations and exercises allow students to apply concepts to control systems like traffic lights, batch mixing, and other industrial processes.

Key Skills Developed

  • Ladder Logic Programming: Developing and refining programming skills in Ladder Logic, which is widely used in industrial PLC programming.
  • Simulation-Based Troubleshooting: Using the LogixPro simulator to identify and fix errors, which enhances diagnostic skills without needing physical equipment.
  • Process Control Design: Creating and managing control programs for a variety of processes, an essential skill for roles in industrial automation.

Advantages of Using RSLogix 500 and LogixPro

RSLogix 500 is a standard tool in many industrial settings, making skills learned in this course highly transferable. LogixPro’s simulations add a safe, interactive way to practice programming skills without requiring access to actual hardware, ideal for beginners and for scenarios where hardware availability is limited.

Career Impact

Completing a Hands-On PLC Programming with RSLogix 500 and LogixPro course opens up various opportunities in industrial automation and control system engineering. It provides essential skills in Allen-Bradley PLC programming, a widely used brand in North America, and enhances employability for roles in manufacturing, plant operations, and automation integrators.

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